Vaisala HUMICAP® Technology

A man in a greenhouse taking care of plants

In 1973, Vaisala introduced HUMICAP®, the world’s first thin-film capacitive humidity sensor. Since then, Vaisala has become the market leader in relative humidity measurements, and thin-film capacitive humidity sensors have developed from one company’s innovation into a global industry standard.

Vaisala HUMICAP sensors guarantee quality and reliability, with their reputation for accuracy, excellent long-term stability, and negligible hysteresis.

How It Works

HUMICAP is a capacitive thin-film polymer sensor consisting of a substrate on which a thin film of polymer is deposited between two conductive electrodes. The sensing surface is coated with a porous metal electrode to protect it from contamination and exposure to condensation. The substrate is typically glass or ceramic. The thin-film polymer either absorbs or releases water vapor as the relative humidity of the ambient air rises or falls. The dielectric properties of the polymer film depend on the amount of absorbed water. As the relative humidity around the sensor changes, the dielectric properties of the polymer film change, and so does the capacitance of the sensor. The instrument’s electronics measure the capacitance of the sensor and convert it into a humidity reading.

 

Vaisala Humicap Sensor structure in a picture

 

Typical Applications for Humidity Measurement

Vaisala’s humidity instruments with HUMICAP sensors are suitable for a wide range of applications. From power and steel to life sciences and building automation, many industries need to measure humidity – here are just a few: Humidity must be measured and controlled in many drying processes, such as those in construction material and paper manufacturing, and fluid bed dryers. The humidity of the process air is a good indicator of the progression of the drying process.

Cleanrooms and other critical environments also require high-performance environmental measurements in order to operate consistently and within specifications. In addition, glove boxes and isolators – used for handling moisture or gas-sensitive materials – benefit from accurate and reliable humidity measurements. Measuring humidity in a critical environment can be especially challenging. In the food industry the dryers and ovens used in bread baking and cereal manufacture require a carefully controlled humidity level to maintain consistent quality and high yield, and to give distinctive characteristics to the finished product. In building automation, optimizing both the temperature and relative humidity of the indoor environment enables a greater level of comfort for occupants than optimizing temperature alone. Careful humidity control is a must in museums, archives, warehouses, and other environments where humidity-sensitive materials are stored.

 

Visitors at the art museum

 

Vaisala HUMICAP Humidity Products

Vaisala has everything you need for measuring humidity, with a wide range of humidity instruments covering applications from HVAC to the most demanding industrial applications, both indoors and out. Vaisala’s humidity instrument offering includes transmitters, modules for volume applications, portable and handheld humidity meters, and humidity calibrators. 

Women working at the laboratory

 

HUMICAP® OEM Modules

HUMICAP® OEM Modules

for relative humidity, temperature and dew point applications
Vaisala offers a wide range of OEM modules for relative humidity (RH), temperature (T)...
HMM100 modules

Humidity Module HMM100

for Environmental Chambers
Practically maintenance-free HMM100 is an open frame module for integration into environmental chambers. Excellent...