In-line Brix measurement for food and beverage process monitoring Food and beverage industry produces globally consumed commodities and undergoes strict hygiene regulations. Food and drinks producers bear the responsibility for adequate food quality and unprecedented safety along with emerging customer expectations for new product experiences. In order to make production profitable and sustainable, maintain highest product quality and safety, reliable process control tools must be in place. In the era of smart technologies, it is worth to undertake the best available practices and measure Brix reliably inline. Continuous inline monitoring of liquid concentration provides a range of benefits to all liquid food and beverage applications, be it dairy, brewery, fruits and vegetable processing, soft drinks and juices, desserts, confectionery and condiments, or effluent treatment.Inline liquid concentration measurement for improved food and beverage production efficiencyIn food and beverage production, changes in liquid concentration take place in many operations. Continuous inline monitoring of concentration brings benefits throughout all interim operations, from product intake, to product processing and waste streams control.Moving from time-consuming and laborious manual sampling and laboratory analysis to real-time continuous concentration measurement in-line allows to avoid the risks of food contamination and release operators for other important tasks. All most critical food and beverage processes can benefit from inline Brix measurement, e.g. evaporation, dilution and blending, spray drying, extraction, cooking, fermentation, distillation, product interface detection and organics monitoring in effluent.Once taken into operation, the Vaisala Polaris™ Sanitary Refractometer brings immediate cost and resource savings by ensuring efficient use of raw materials, reduced energy consumption, improved product quality and shelf life, correct ingredient dosing and product labeling, and product-to-product, product-to-water, product-to-CIP liquid interfaces detection.Digital Vaisala Polaris Sanitary Refractometer is an inline tool for reliable process control in productions where product safety and hygiene are of utmost importance. It guarantees improved efficiency of processes, sustainable use of resources, maximized yield and eliminates costly product recalls. State-of-the-art technology for inline Brix and concentration measurement Designed specifically for highly regulated food and beverage industry, Vaisala Polaris Sanitary Refractometer is the best way to measure liquid concentration due to its unique features:it works over the full Refractive Index (nD) 1.3200–1.5300 measurement range, which corresponds to 0-100 Brixit provides a completely digital Refractive Index optical image detectionits measurement is not affected by color, air bubbles, particles, fruit pulp, flow or pressure changes, vibration, or temperature shocksit withstands low and high process temperatures: compact model -40°C...130°C (-40°F...266°F), probe model 40°C...150°C (-40°F...302°F)it is 3-A Sanitary and EHEDG certified in both horizontal and vertical installationsit is delivered pre-calibrated and easy to use out of the boxit can be installed in small and large pipelines, tanks and vessels without bypass arrangements, vertically or horizontallyit is calibrated according to NIST standards and no recalibration is requiredit can be verified easily on-site according to customer’s own quality control system Applications in beverage manufacturing Real-time Brix, total solids (TS), Plato, Oechsle, Baume, density and concentration measurements for improved product quality control, recipe management and process data recording, productivity, efficiency and cost savings in a wide range of beverage processing applications such as beer, wine, cider, soft drinks, dairy fluids and infant formula, coffee and tea, ready-to-drink beverages, and organics effluent control (TOC) in wastewater and side-streams. 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Wine, beer and other alcoholic beverages production Alcoholic fermentationBeer brewing processRum distillation processWine grape processWine interface detectionAlcoholic and carbonated soft drink blending Juice, soft drinks, bottled water, coffee, and tea manufacturing Juice blendingJuice evaporationJuice and soft drink productionStandardized syrup preparationCoffee and tea extraction, evaporation and recoveryTea extract reverse osmosis (RO) membrane filtration Dairy processing and infant formula manufacturing Infant formula production by wet-mixing processMilk evaporation and dryingSweetened condensed milk productionWhey separation processYogurt and chilled dairy flavoringDownload the free eBook on Dairy processing optimization Filling lines and waste streams control Product interface detection Monitoring organics in food and beverage side-streams or wastewater streams Applications in liquid food manufacturing Real-time Brix, total solids (TS), density and concentration measurement for quality control and process productivity and efficiency improvement, recipe management and waste reduction in the production of soups, sauces, jams from fruits and vegetables, sweeteners and confectionery products, ready-made desserts, food condiments, fats and oils, fish and meat products, egg products, as well as effluent organics control (TOC) in wastewater and side-streams. 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Sweeteners and confectionery Chewing gum coatingBakery goods sugar coatingDutch process cocoa powder productionHoney processingStandardized syrup preparationSugar confectionery and filling cooking Egg products Egg separation process Fats and oils production Margarine and spreads production Soybean oil production Fish and meat products Sausage processing: brining of co-extruded synthetic sausage casingsSausage processing: preparation of synthetic sausage skins Food ingredients, additives and flavors Pectin extraction and evaporation Yeast extract process Monosodium glutamate, MSG Ready-made desserts manufacturing Rice pudding productionDulce de leche Fruits and vegetables processing Jam cookingTomato paste evaporationTomato ketchup and sauces from tomato concentrate plant Filling lines and waste streams control Monitoring organics in food and beverage side-streams or wastewater streamsProduct interface detection Related assets eBook The power of inline Brix for food and beverage applications Did you know that inline Brix measurement can bring immediate savings? Download eBook Food Ingredients Stay ahead of the game and learn the best practices for sustainable food ingredients processing. Download eBook Food and beverage filtration measurement eBook to improve quality and efficiency The eBook is ideal for original equipment manufacturers (OEMs), producers of food and beverage products and ingredients, and biotechnological and pharmaceutical companies aiming to make their production processes more efficient and sustainable. Download eBook All you need to know about liquid concentration and density measurements Processing industries often handle liquids which need to be measured for product quality assurance. For comprehensive quality control, analysis of the liquid concentration is needed at different steps of the manufacturing process. Download Customer Case New process trebles sausage skin productivity In addition to the manufacture of collagen sausage casings, the precise measurement and control of process temperature and humidity is fundamentally important in a wide range of food and beverage processes. By minimizing friction between the equipment and the casings, the new processing system resulted in less wastage, time-savings and a three-fold increase in productivity. Learn more Blog Famous Japanese distillery applies Vaisala technology to traditional shochu production process The Vaisala refractometer is used to detect the alcohol concentration (strength) after distillation under reduced pressure. It is installed at the outlet of the distillation still where distillation is performed, and the in-line concentration is measured. Learn more Blog Getting under the skin of sausage manufacturing efficiency Continuous accurate monitoring of the artificial casing process removes the requirement for manual sampling and testing, and enhances both process efficiency and product uniformity. Learn more Blog Optimizing dairy production Milk is the largest segment in food market and milk drink is still the highest consumed dairy product in the world, followed by butter and cheese. Dairy products are considered as a part of the healthy diet and different nations have recommendations for daily milk or dairy products intake. Thus, the dairy product consumption is rising globally. Learn more Related products for food and beverages processing Vaisala Polaris™ PR53AC Process Refractometer Measure Brix and other liquid concentrations with instant productivity and material gains, and simplified process operation for food, beverage, dairy and brewery manufacturing Read more Can't find your application? Only some examples of our refractometer applications are listed here. There are still hundreds more! Our application experts will help you. Tell us a bit more by filling the form or contact us. CONTACT FORM Liquid concentration measurement Vaisala offers a wide range of products tailored to liquid measuring needs of different industries. Learn more about the refractometer technology and its applications, and visit the library of product related assets. Learn more
Related products for food and beverages processing Vaisala Polaris™ PR53AC Process Refractometer Measure Brix and other liquid concentrations with instant productivity and material gains, and simplified process operation for food, beverage, dairy and brewery manufacturing Read more
Vaisala Polaris™ PR53AC Process Refractometer Measure Brix and other liquid concentrations with instant productivity and material gains, and simplified process operation for food, beverage, dairy and brewery manufacturing Read more