Application note

Juice evaporation

Evaporator schematic

Vaisala Polaris™ PR53A Process Refractometer is the ideal instrument for concentration monitoring in food and beverage processing. The refractometer meets the strict requirements for hygienic processing and is available with 3-A Sanitary and EHEDG certifications.

Liquid Measurements

Introduction

Fruit juice concentration by evaporation is one of the oldest and well-known methods for preserving fruit and vegetables and their derived products. This operation consists in removing part of the water content of the juice, so that all the solid components such as fruit sugars, minerals and vitamins are left in a more concentrated solution. 

Juice evaporation is performed to lengthen the shelf life, minimize packing and storage, facilitate transportation and simplify the handling of the concentrated product.

Brix curve

Chemical curve: R.I. per BRIX at Ref. Temp. of 20˚C

Application

After the juice is extracted from the fruit, it is screened and purified, for example by centrifugation. The concentration of the juice at this stage varies from 9 to 12 Brix. The inconsistency is due to various factors such as the fruit quality, origin and annual rainfall. To balance the differences in concentration, the juice is sent to a primary tank, before it is evaporated. 

For fruit juice concentration, a three stage falling film evaporation plant is commonly used. The evaporators usually operate at a constant boiling rate. In the evaporation process, the concentration value is typically increased from 10 to 65 Brix.

Orange juice bottling line

Typical end products

  • Fruit and vegetable juice concentrate from apple, orange, grapefruit, pineapple, tomato, passion fruit, mango, carrot, grape, cherry, cranberry, guava, pomegranate, etc

Instrumentation and installation

Vaisala Polaris™ PR53A Process Refractometer is the ideal instrument for concentration monitoring in food and beverage processing. The refractometer meets the strict requirements for hygienic processing and is available with 3-A Sanitary and EHEDG certifications.

The refractometer is mounted directly on the evaporator outlet to ensure the target concentration is achieved and to guarantee a high-quality product. The PR53 refractometer provides a 4–20 mA output signal and supports Modbus RTU communication. When integrated with the Indigo520 transmitter, up to four 4-20mA outputs and Modbus TCP/IP connectivity are available for real-time process control. Sanitary models PR53AC and PR53AP are available with 3-A Sanitary and EHEDG certifications.

For instance, if the Brix value increases, the valve allows higher product flow rate through the evaporators. This brings the Brix value back to the set-point. Typical measurement range is 30-80 Brix.

Polaris PR53AP

Vaisala Polaris Sanitary Process Refractometers

The Vaisala Polaris PR53AC Sanitary Compact Process Refractometer is for hygienic applications. Convenient installation directly to process lines with standard sanitary and Type N couplings, or with a sanitary flow cell. CIP and SIP cleaning.

Vaisala Polaris PR53AP Sanitary Probe Process Refractometer (pictured) is for hygienic installations in large pipes, tanks, cookers, crystallizers and kettles. The long probe with common tank bottom flanges enables installation depths of up to 170 mm. The flush mount option allows installation in tanks with scrapers or mixers. CIP and SIP cleaning.

User Interface
Vaisala Indigo520 transmitter integrates with Polaris PR53 process refractometers providing an expanded feature set, including a physical display for real-time measurement data and advanced diagnostics, more output options, data logging, and automated prism wash control. This combination enables efficient process monitoring and easy access to diagnostic information.

Prism wash systems
For applications with sticky process conditions the prism wash options are steam wash system, pressure wash system ja water wash system.

Measurement range
Refractive Index (nD) 1.3200 – 1.5300, corresponding to 0-100 Brix.

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